Read e-book online Creating Mixed Model Value Streams: Practical Lean PDF

February 27, 2018 | Business | By admin | 0 Comments

By Kevin J. Duggan

ISBN-10: 1439868441

ISBN-13: 9781439868447

Following within the footsteps of its bestselling predecessor, Kevin J. Duggan, an government mentor and well-known authority on Lean and Operational Excellence, attracts on greater than 10 years of expertise and studying to supply Creating combined version price Streams, Second Edition.

This moment variation takes a step by step method of imposing Lean in complicated environments and describes which Lean ideas to exploit whilst confronted with tricky occasions together with excessive product combine, scheduling difficulties, shared assets, and risky patron call for. as well as a brand new part on dealing with shared assets to aid combined version construction, the second one edition:

Contains updates to sections on combined version worth streams Introduces new details on developing product kin matrices Expands at the suggestion of takt in combined versions presents extra insights on present combined version thoughts, comparable to opting for product family members, takt power, and heijunka (load point scheduling) offers new innovations on sequencing paintings, equivalent to offset scheduling and sequenced first-in, first-out (FIFO) lanes

Illustrated with a case examine according to genuine event in addition to a CD with priceless instruments, the booklet walks readers during the reasoning the writer has used with nice good fortune in perform. It delves past the fundamentals of price move mapping to give an explanation for easy methods to create destiny states in a producing atmosphere characterised via a number of items, various cycle occasions, and altering call for. Demonstrating complicated innovations for growing movement via shared assets, it additionally considers the concept that of a assured turnaround time for the shared resource.

The accompanying CD with the paperback isn't really included.

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Extra info for Creating Mixed Model Value Streams: Practical Lean Techniques for Building to Demand (2nd Edition)

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Once we determine product families, we can select one to create a current-state map. P a r t I I : P r o duct F amilies a n d the Pacemake r ❒❒ Question 1—Do We Have the Right Product Families? ❒❒ Question 2—What Is the Takt Time at the Pacemaker? ❒❒ Question 3—Can the Equipment Support the Takt Time? ❒❒ Question 4—What Is the Interval? This page intentionally left blank 31 Question 1— Do We Have the Right Product Families? Product Families: A Closer Look A product family is a group of products that pass through similar processes or equipment and have similar work content.

EMC has late deliveries and frequently works overtime to keep up. When you observe the workplace everyone seems to be busy. Machine utilization, productivity, and efficiency are monitored in each department. Supervisors are always working to keep machines and people busy (which is very important to EMC Supply). As a result, machine utilization is high and productivity seems good. However, due to shrinking margins, the management is under increasing pressures to reduce cost and shorten lead times.

It can be difficult to determine what the product families are in these environments since they all go through the same processes. In 38 Part II: Product Families and the Pacemaker these cases, we would still use our 80 percent, 30 percent rule, but we may end up with one large family since there is no place else to produce products that exceed the 30 percent work content range. ” In the case of a foundry, for example, although every product goes through the melting and pouring process, different alloys often have different temperatures at which they need to be heated, so perhaps it would be possible to segregate the part numbers by furnace temperature or materials combination, which could simplify routings.

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Creating Mixed Model Value Streams: Practical Lean Techniques for Building to Demand (2nd Edition) by Kevin J. Duggan


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